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Soft ferrite · NiZn & MnZn
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MnZn Power Ferrite · Mid-frequency power · Material specification

TP40

GENERAL-PURPOSE LOW-LOSS POWER FERRITE

SMPS Main TransformerForward / Flyback TransformerIndustrial PowerLarge-Size Core

TP40 is a general-purpose low-loss MnZn power ferrite with an initial permeability (μi) of 2000, a saturation flux density (Bs) of 480 mT at 25 °C (390 mT at 100 °C) and a Curie temperature above 220 °C. Its loss minimum lies near 100 °C: Pcv at 100 kHz / 200 mT decreases from 720 kW/m³ at 25 °C to 480 kW/m³ at 100 °C, at 300 kHz / 100 mT from 660 to 400 kW/m³, and coercivity (Hc) from 12 A/m to 6.5 A/m, consistent with the core temperature of a switch-mode supply at full load. Typical applications are 100–300 kHz forward, flyback and half-bridge main transformers and industrial and high-power supplies, particularly on large EE/EC/PQ cores. Among the six mid-frequency grades TP40 is the general-purpose reference: TM80/TM81/TM83 are recommended where a wide-temperature loss profile is required, TP44 (330 kW/m³ at 100 °C) where the 100 kHz / 200 mT loss budget is tighter, and TP45 (μi 2500) where a higher μi is needed to reduce the number of turns. Because the internal hot-spot temperature of a large core exceeds its surface temperature, the loss curve should be evaluated at the internal core temperature.

Magnetic Characteristics

CharacteristicCondition25 ℃100 ℃Unit
Initial Permeability μiInitial Permeability μi100 kHz & <0.2 mT2000±25%——
Amplitude Permeability μaAmplitude Permeability μa25 kHz/400 mT> 3000> 3200—
Saturation Flux Density BsSaturation Flux Density Bs1200 A/m 100 Hz480390mT
Remanence BrRemanence Br1200 A/m 100 Hz15060mT
Coercivity HcCoercivity Hc1200 A/m 100 Hz126.5A/m
Loss FactorLoss Factor100 kHz & <0.2 mT<10—10⁻⁶
Curie Temperature TcCurie Temperature Tc100 kHz & <0.2 mT>220—℃
Density DDensity DArchimedes method4.8—g/cm³
Electrical Resistivity ρElectrical Resistivity ρDC Current>9—Ω·m

Power Loss · kW/m³

Condition25 ℃100 ℃
25 kHz/200 mT11060
100 kHz/200 mT720480
300 kHz/100 mT660400

Pcv = K·f^α·B^β

RangeKαβ
80 ≤5003.91E-061.518652.16883
100 ≤5004.48E-071.739812.42323

Characteristic curves

CURVE 01curve
CURVE 02curve
CURVE 03curve
CURVE 04curve
CURVE 05curve
CURVE 06curve

Applications

ApplicationRoleBandTemperature
Flyback transformer (>150 W)Alternative≤0.3 MHz60–100 ℃
Forward transformerAlternative≤0.3 MHz60–100 ℃
Push-pull transformerAlternative≤0.3 MHz60–100 ℃
LLC / resonant & bridge transformer (incl. Lr)Alternative≤0.3 MHz60–100 ℃

Used in circuits

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